Driving Gears, Defining Excellence
We take pride in our unparalleled expertise and commitment to innovation, consistently delivering high-performance gearboxes for over 20 years. We service all major brands, active as an independent expert.
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Reverse Engineering
Our team of experts was able to reverse engineer the gearboxes by using samples provided by the client. The replication process consisted of measuring and 3D scanning each of the components that made up the gearbox assembly. This measurement data was then used to develop CAD models and subsequent manufacturing drawings of the individual components. The industrial gearbox parts were manufactured as follows:
Shafts– Retaining ring grooves, sealing surfaces, threads, and surfaces for fitting bearings were CNC machined into the shafts.
Gears– Gear blanks were forged and then machined to match the dimensions of the original gears.
Gearbox housing– The gearbox housing was sand cast and an industrial, corrosion-inhibiting coating was applied. The client’s logo was also incorporated into the gearbox housing.
Housing cover– The removable housing cover was metal stamped.
Buy-out components– We were able to source buy-out components to match those installed on the original gearboxes, including the fasteners, bearings, seals, and snap rings.
Each of the individual components and completed assemblies underwent extensive and rigorous in-house testing to ensure strict performance parameters and quality requirements were met. The gearbox internals were lightly oiled to prevent corrosion during transport as the gearboxes could not be transported with filled oil reservoirs.
Once manufacturing and internal testing were completed the client inspected the gearbox assembly to ensure no excessive noises were present and that the gearbox performed as expected. The gearboxes were then fitted onto the original agricultural equipment and interfaced perfectly.
Due to the expert assistance provided by our team, the client was able to seamlessly integrate the newly manufactured gearboxes into their existing equipment. No drastic design changes were required on the original equipment and the gearbox performance was maintained. This saved the client significant time and cost that would have been required to modify existing equipment to suit a standard gearbox design from alternative industrial gearbox manufacturers. Our capabilities as an industrial gearbox manufacturer were proven by how we were able to reverse engineer the entire gearbox assembly including all of the individual parts.
Shafts– Retaining ring grooves, sealing surfaces, threads, and surfaces for fitting bearings were CNC machined into the shafts.
Gears– Gear blanks were forged and then machined to match the dimensions of the original gears.
Gearbox housing– The gearbox housing was sand cast and an industrial, corrosion-inhibiting coating was applied. The client’s logo was also incorporated into the gearbox housing.
Housing cover– The removable housing cover was metal stamped.
Buy-out components– We were able to source buy-out components to match those installed on the original gearboxes, including the fasteners, bearings, seals, and snap rings.
Each of the individual components and completed assemblies underwent extensive and rigorous in-house testing to ensure strict performance parameters and quality requirements were met. The gearbox internals were lightly oiled to prevent corrosion during transport as the gearboxes could not be transported with filled oil reservoirs.
Once manufacturing and internal testing were completed the client inspected the gearbox assembly to ensure no excessive noises were present and that the gearbox performed as expected. The gearboxes were then fitted onto the original agricultural equipment and interfaced perfectly.
Due to the expert assistance provided by our team, the client was able to seamlessly integrate the newly manufactured gearboxes into their existing equipment. No drastic design changes were required on the original equipment and the gearbox performance was maintained. This saved the client significant time and cost that would have been required to modify existing equipment to suit a standard gearbox design from alternative industrial gearbox manufacturers. Our capabilities as an industrial gearbox manufacturer were proven by how we were able to reverse engineer the entire gearbox assembly including all of the individual parts.